The first IIoT platform that closes the loop. Predict equipment failures, automatically trigger procurement, and eliminate unplanned downtime—all in one place.
247 sensors • 3 sites
Compressor A brief excursion
HVAC Unit 3 - returned to normal
Industrial maintenance is broken. Here's the proof.
Your sensors work. Your alerts fire. But what happens next?
¹ Siemens, "The True Cost of Downtime" | ² Deloitte, "Predictive Maintenance and the Smart Factory"
Connect to industrial protocols, B2B suppliers, and enterprise systems.
Build your predictive maintenance stack
Connect any industrial sensor and see live data streams instantly. From vibration to temperature to pressure—monitor everything that matters.
How it works
No six-month implementation. No consultants. Get up and running quickly.
Install our lightweight gateway or push data directly via API. Any protocol—MQTT, HTTP, WebSocket, OPC-UA.
Use our visual builder to set thresholds, map sensors to parts, and define automation rules.
Connect your B2B commerce platform and configure approval workflows. Map parts to supplier SKUs.
Activate your rules and let SparkPlug handle the rest. Parts get ordered automatically when thresholds trigger.
Works with any industry
SparkPlug adapts to your domain—any sensor protocol, any supplier, any workflow. See how it looks for your industry.
CNC, Conveyors, Compressors
Monitor vibration, temperature, and current across your production floor. Auto-order bearings, belts, and filters before failures stop the line.
Spindle vibration elevated
~12 days to threshold
Belt tension dropping
Scheduled replacement
Don't see your industry?
SparkPlug connects to any sensor, any protocol, any supplier. If you can measure it, we can automate it.
Real scenarios showing how the prediction-to-procurement pipeline prevents failures and saves money.
A CNC machine vibration sensor detects increasing amplitude at 47Hz—a signature of inner race bearing wear.
Prevented $180,000 emergency repair and 12 hours of unplanned downtime.
Refrigeration unit compressor current draw increases 15% over baseline while cooling efficiency drops.
Saved $45,000 in spoiled inventory and maintained 100% uptime.
Building management system shows static pressure rising across air handler filter bank.
Reduced energy costs 12% and eliminated emergency filter runs.
Lift station pump shows increasing run time and decreasing flow rate—signs of impeller wear.
Maintained EPA compliance and avoided $37,000 penalty risk.
FAQs
SparkPlug connects to virtually any industrial sensor through standard protocols including MQTT, HTTP/REST, WebSocket, Sparkplug B, OPC-UA, and Modbus. If your sensor can output data, we can ingest it—temperature, pressure, vibration, humidity, current, flow rate, and more.
Join our early access program and help shape the future of industrial maintenance.
We'll reach out within 24 hours to schedule a personalized demo.